A few weeks ago, I wrote a Jeep Wrangler YJ Buyer’s Guide that details what you need to know before shopping for this often-overlooked Wrangler generation.
Truth is, that article was pretty easy to put together, because I had just gone through the process when tracking down a Jeep Wrangler YJ project of my very own.
So, now that I’m driving my new-to-me YJ around town, I’ll outline some of the issues it had when I purchased it, along with some of the fixes and upgrades I’ve done to make the Jeep a fun, reliable driver.
But first…a little backstory.

Around 2016, I briefly owned a 2014 Wrangler JK. I liked it, but not as a daily driver. So, I traded it in for a 2012 Volkswagen GTI, which I drove for several years and loved dearly. But I always said if I had the money and space to keep a Wrangler in the garage for nice days, I’d own another one.
Fast forward to 2025. We have a four-car garage and the money from a recently-sold 1991 Miata burning a hole in my pocket. I wanted something my girlfriend and I could haul our dog around in. The Miata was great, but I didn’t fit that well (I’m a little over 6 ft. tall) and our dog had to ride on my girlfriend’s lap.
A Wrangler immediately came to mind. I thought about another JK, but nice ones would require an auto loan; something that greatly reduces the fun of owning most vehicles.
I follow Hemmings Auctions, and this 1989 Wrangler YJ popped up. I swore I’d never buy another vehicle via auction, after my father got ripped off buying a 1966 Dodge Charger. But after texting with the Wrangler’s owner, I found myself in a bidding war.
Pretty soon after that, I owned a YJ.
We borrowed my uncle’s car trailer, ran out to Carlisle, Pennsylvania to pick it up, and hauled it back to Ohio. (Between the buyer’s fee, gas, and a hotel room, this wasn’t looking like so much of a bargain anymore!)

Assessing the New-to-Me Wrangler
Once I got home, a few drives and a bit of poking around revealed that my Wrangler wasn’t quite ready for top-down summer fun. Here’s what I discovered:
The Good
- Basically no rust!
- 4.10 gears and Eaton Detroit Truetrac differentials installed front and rear, with receipts from a local off-road shop
- Right-front axle shaft replaced with a Yukon Gear one-piece unit to eliminate CAD
- Steering components and ball joints in good shape
- 2.5″ Pro Comp lift kit
- Advance Adapters AX-15 transmission installed by owner (my Jeep originally came with the Peugeot transmission, which had, predictably, failed)
- Weber 32/36 DGEV carburetor replaced the computer-controlled Carter BBD
- Cooper 31×10.50R15 A/T tires with plenty of tread
- New exhaust installed by a competent shop
- Nice Bestop soft top and replacement seats
The Bad
- Wow, are these things supposed to ride this poorly?
- Bad respray, with clear coat coming off hood and front fenders (patina, right?)
- Really hard to start, hot or cold
- Engine runs a bit hot in 90°F weather
- Tons of unnecessary wiring in the engine bay after the computer-controlled carburetor was removed
- Burnt wiring and bad splices in engine wiring harness
- Starter intermittently cranks slowly, shoddy battery cables/terminals get HOT
- Reverse light switch wiring melted on exhaust
- Various fluid leaks
- Engine bogs when carburetor secondary opens
- Brake pedal is really soft, front brakes barely work
- No back seat
- Shifter came off in my hand!
- Turn signals work intermittently
- Heater controls are mostly inoperative
- Steering tight due to seized steering shaft U-joints
- Door strikers out of adjustment, making doors rattle and difficult to close
- Tailgate hinges worn out, causing tailgate to sag badly (common issue with OE hinges)
- Oil pressure gauge intermittent, gas gauge needle bounces
- A bunch of little things you’re just going to have to deal with when you buy a 36-year-old Jeep
While I addressed some of these issues casually, as time and budget allowed, others, like the hard starting, poor running, and cooked wiring, needed immediate attention.
Shortly after purchase, the Wrangler spent about a month in the back of the garage so I could correct its most serious problems.

Fixes So Far
I’ll outline some of the upgrades in greater detail in the photos below, but here’s what I’ve done so far.
- Replaced shocks with Rancho RS5000X shocks, reduced tire pressure to 29 psi, and removed track bars, all improving ride quality
- Replaced OE distributor and ignition box with Summit Racing HEI distributor, Summit Racing plug wires, and NGK spark plugs, making engine far easier to start and improving all-around performance
- Went through engine harness, eliminating unnecessary wiring, repairing splices, and replacing bad wires
- Replaced starter and made new one gauge battery cables
- Corrected vacuum hose routing, making carburetion 95% better
- Replaced hoses, thermostat, and coolant, fixing overheating issue
- Repaired and secured reverse light switch wiring
- Replaced master cylinder and adjusted rear drums; brakes are now pretty good
- Bought and installed a used back seat (dog is happy)
- Replaced missing set screw in shift lever; shifter is way tighter and can’t fall off
- Replaced turn signal relay
- Replaced steering intermediate shaft
- Adjusted door strikers and replaced door weatherstrips
- Replaced tailgate hinges
- Changed all fluids, installed new output shaft seal, and installed LubeLocker differential cover gaskets—no more leaks!
- Secured heater control cables to control head
- Replaced oil pressure and gas gauges with OMIX-ADA parts
- …and more
The Verdict

Am I glad I bought it? Yes.
I get great satisfaction out of making a vehicle better, and the YJ is really easy to work on.
There’s still plenty to play around with, but the Jeep has reached the point where it runs well, I trust it, and I can use it any time.
It’s a very mechanical, elemental driving experience. Not a daily driver, but that’s not what I bought it for.

What’s next? I’m probably going to try BDS two inch lift springs in an attempt to improve ride quality further, and there are a dozen other little jobs always in the back of my head.
I’m also considering a V8 swap. The 4.2L six’s immediate, off-idle torque is fun, it sounds nice, and power is fine around town, but it struggles as speeds increase. 13.6 mpg and 112 hp aren’t a great combination, but it’s nothing a small block Chevy won’t fix!
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