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Sep 28 2012

Carb Tuning Tips, Part 1: Understanding Basic Carburetor Anatomy

Vacuum Secondary
Metering Block Callouts
Main Jets
Idle Well
Air Bleeds
Air Channel
Siphon Break
Power Valve
Accelerator Pump Diaphragm

The opening rate of vacuum secondary throttles can be hastened or retarded by spring changes. Track testing is the most common way to determine whether they should open earlier (use lighter spring) or later. Assorted spring kits are available for tuning the timing of the throttle openings of vacuum-secondary carburetors.

A) Idle wells B) Main wells C) Main well exit D) Idle-mixture adjustment screw E1) Transfer slot discharge E2) Idle mixture channel controlled by adjustment screw F) Emulsion bleeds G) Power valve

These main jets supply fuel to the main wells and to the idle wells. Available with different orifices, they are used to produce best top-end power. If top-end power improves by increasing main jet sizes by two steps, continue in that direction until the improvements have stopped. Then return to the jetting that worked best.

At this junction the idle well receives its fuel through this tiny orifice from the larger opening in the main well (left). To meter the idle fuel a restrictor is placed either here at this small inlet port or almost two inches higher, at the top of the idle well.

In this channel, three emulsion bleeds are placed. Their objective is to introduce the precise amount of air from the high-speed air bleeds (on top of the carburetor) to the main well fuel. It is here where the mixing process begins.

In this channel air is introduced to the idle fuel well at the top and the mixing process begins as it flows downward toward the transfer slot and the idle fuel discharge port, both of which exit into the throttle bores at the base plate.

This small hole is referred to as a siphon break. It accesses the main well and provides an air break that prevents fuel from being siphoned through the boost venturi once the vacuum draw is gone: closing the throttle, switching the engine off.

Power valves improve drivability. Operated by engine vacuum, they remain closed at idle but open under acceleration when additional fuel is required. They provide for crisper carburetion and cleaner combustion.

This mechanical lever operates the accelerator pump diaphragm, which discharges its fuel directly from the fuel bowl to accelerator pump shooters (nozzles). Though alternative pump capacities are available (30cc or 50cc), the orifice size of the pump shooters through which the fuel is dispersed is usually the more practical approach to increasing fuel supply under acceleration.

If you ever have the chance to discuss engine tuning troubles with the legendary Jon Kaase, you’ll rejoice in his simple logic:

“Most engine troubles are centered on spark or fuel—if it has the former, it is either getting too much or too little of the latter,” Kaase says.

With help from the carburetor experts at Demon Carburetion, we’ll dedicate two posts to helping you select and tune the right carburetor for your application and performance aspirations. In this first part, we’ll compare vacuum secondary-style carburetors with mechanical secondary models, explore the reasons for increasing the initial ignition timing, and examine the essentials of a modular carburetor’s metering block.

In Carb Tuning Tips, Part 2, we’ll talk about the importance of vacuum to your engine’s power production and how the carburetor plays a role. We’ll on the fundamentals of tuning, including opportunities and potential problems with the idle circuit, float levels, accelerator pump shooters (nozzles), and air bleeds.

According to Demon Carburetion, it’s important to start by doing a little myth busting.

Selecting Carb Size by Formula: Debunking the Myth

Formulas have abounded for years and sometimes they workbut occasionally they don’t. One of the most common formulas states that you multiply your CID (cubic inch displacement) by your maximum rpm and divide that figure by 3456.

For example, if you owned a mildly tuned 400 cubic-inch street engine that turned 6,500 rpm, the formula would suggest a carburetor size of 750 cfm (cubic feet per minute). However, if the cam duration was rated at less than 210 degrees @ .050-inch valve lift, this recommendation would be suspect. In this case, the most probable outcome would be lazy, uninspired performance influenced by slow air speed and an overly rich condition at low engine speeds. Demon Carburetion would recommend 525 cfm, or 625 cfm at the most, in this situation.

The moral of the story: Formulas may get you in the right ballpark for carburetor size, but when in doubt, it pays to speak to the carburetor manufacturer about sizing.

Secondary Throttles: Vacuum or Mechanical

Vacuum secondary carburetors are commonly used on mildly and moderately tuned street cars with automatic transmissions. Compared with mechanical secondary carburetors, they are more forgiving in operation. This is largely because the function of the secondary throttles is controlled by air speed and engine load. For example, if the motor isn’t producing sufficient air speed or if the vacuum secondary carburetor selected is too large for its application—and as a result the secondary throttles don’t open fully—any loss in performance will be barely discernible.

In contrast, mechanical secondary carburetors must be tuned precisely. When tuned to their best potential and used on lighter, high-revving street cars with radical camshafts and low gearing or race applications with manual transmissions (or automatics with stall speeds in excess of 3,000 rpm), they make more power. This is because the mechanical linkage connected to the secondary throttles is geared to respond almost instantly. Still, carburetors with mechanically operated secondary throttles are sensitive to sizing and tuning disciplines. Select the wrong size for your application or use incorrect tuning, and the mechanical secondary throttles could reward you with disheartening hesitation under rapid acceleration.

Whether mechanical or vacuum operated, the tuning procedures are similar on both carburetors. The only main difference is opening rate of the secondary throttles can be hastened or retarded by spring changes.

The Importance of Initial Ignition Timing

Incorrect timing has condemned the carburetor’s reputation more than most could imagine. Yet ignition timing is determined more by the engine combination than by the carburetor. Bigger camshafts and/or larger cylinder heads with matched intake manifolds require increased ignition timing to promote better air velocity and maintain efficiency. Thus, the carburetor is helpless if the initial timing is late or the timing advance curve is slow.

These two potential timing impediments frequently exhibit poorer starting and drivability troubles, which are manifested by rich idle, or hesitations, or the engine dying when engaging gear, or when decelerating to a stop. When carburetor or drivability complications occur under 3,000 rpm, improper timing is usually contributing to it.

Currently, magazines are carrying an abundance of advice on re-timing the advance curve, but curiously little is said about increasing the initial timing. Ten years ago, Demon Carburetion published helpful recommendations on this topic. Based on engine displacement and camshaft duration at .050 inches of valve lift, their initial timing statistics are still effective today.

Metering Blocks

The metering blocks, which feature four vertical fuel wells—two main wells and two idle wells—meter fuel and mix it with air. The idle wells receive their fuel supply from the main wells via a small transfer port at the bottom of each main well. The main well fuel is metered by the main jets which have direct access to the fuel bowls. The idle well fuel is metered by the idle-feed restrictors, which can be placed either at the bottom or the top of the idle wells.

Air is metered by the idle air bleeds and by the high-speed air bleeds placed in the carburetor’s main air entries. Through these tiny air bleeds, the precisely metered air is introduced to their respective fuel wells and mixed with the fuel (emulsified). The metering block pictured in this article shows three emulsion holes in each main well. The vacuum sensed at the boost venturii draws the emulsified air/fuel mixture up and out of the main wells at high speed and into the carburetor’s four barrels, where the fast moving air stream atomizes it (separates it into small particles) and whisks it down through the intake manifold and into the engine cylinders below.

The fuel in the idle circuits flows almost two inches upward and then turns through a 180-degree bend at the top of the metering block where it is introduced to its source of air. The flow continues downward through the transfer slot and idle-fuel passageways where it discharges from the base plate into the carburetor’s four barrels. The idle discharge ports are placed below the throttle blades; the transfer slots are carefully concealed behind the throttle blades when they are in the almost closed idle position.

Carb Tuning Overview

The first step of carburetor tuning entails checking the performance of the idle circuits, which we’ll talk about in part two of this post. The procedure includes setting the idle speed and the idle mixture while ensuring the transfer slots are not overexposed when in the idle condition. A common error in idle tuning occurs when main jets are inappropriately removed and replaced by smaller ones to correct a rich idle. A rich idle condition would normally be corrected by the idle-mixture adjustment procedure.

Main jets are used to tune an engine to produce its best top-end power. Unless you have access to a dynamometer and can reliably observe changes in the fuel curve, the traditional trial-and-error method is still regarded as the most successful technique. If top-end power improves by increasing main jet sizes by two steps, continue in that direction until the improvements have stopped. Then return to the jetting that worked best.

Commonly, people leave power valve tuning alone, preferring instead to gain their throttle-response advantages by dialing in the accelerator pump. Still, it’s helpful to know the power valve’s function.

Power valves are used chiefly to improve drivability. Operated by engine vacuum and rated in inches of mercury (in/Hg), the power valve remains closed during periods of high vacuum (idle and part-throttle). But when engine vacuum diminishes (under hard throttling) they open and deliver an additional source of fuel to the carburetor’s main wells. By opening and closing in this way they keep the carburetion crisper and the combustion process cleaner. Depending upon the application, throttle response improves, both under aggressive acceleration, sharp deceleration, and hard braking.

One power valve is often found in four-barrel modular carburetors of street cars whereas oval track and road race cars are often equipped with two. Generally, drag race cars don’t use any as their sole function is devoted to full-throttle motoring and drivability is of little consequence.

Power valves, which should be rated at least 1.5in/Hg below idle vacuum, are situated above and between the main jets. They have direct access to the fuel bowl and deliver their fuel through channel restrictors into the lower regions of the main wells. Their source of vacuum originates at the base plate.

When disabling a power valve circuit, the valve should be replaced by a solid plug and the main jets on the affected metering block increased by 8-10 sizes to compensate for the loss of power-valve fuel flow. Vehicles with automatic transmissions have their idle vacuum checked while in gear.

In Carb Tuning Tips, Part 2, we’ll talk more in-depth about tuning.

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